회사 소식 From Automation to Digital Intelligence: The Evolution Path of Junhe Fasteners' Zinc-Aluminum Coating Synthetic Line

JUNHE

Fastener Coating

The Ultimate End of Digital Intelligence

Moving Towards the Future Mainstream

As "intelligent manufacturing" gradually evolves from an industry buzzword to a policy-oriented direction, and as production sites continue to raise requirements for efficiency, stability, and traceability, manufacturing enterprises are experiencing a critical stage of transitioning from "automation" to "digitalization and systematization."

In this process, the "lights-out factory" is no longer just the ultimate form of complete unmanned operation, but a continuous evolution direction characterized by digital integration, low-human-intervention operation, and system collaboration.

At the national level, policies such as "intelligent manufacturing" and "industrial internet" are continuously advancing, clarifying the path for the manufacturing industry to transform towards digitalization and low-human-intervention; at the same time, enterprises are gradually realizing that data scattered in equipment, processes, and production processes is no longer just operation records, but an important foundation for supporting efficiency optimization, quality stability, and management decision-making.

Against this background, the production model in the field of fastener coating is transforming from "relying on experience and extensive manual intervention" to "process solidification, data visualization, and system collaboration."

As a key process in fastener manufacturing, the zinc-aluminum coating link has extremely high requirements for consistency, stability, and beat matching. Junhe Fastener's zinc-aluminum coating synthesis line, based on the real needs of current manufacturing enterprises, with data intercommunication, system linkage, and low-human-intervention operation as the core, builds a future-oriented digital coating basic capability for enterprises, and becomes an indispensable "basic unit" in the gradual implementation of the lights-out factory.

Three major trends driven by reality

Continuous policy guidance

The national "intelligent manufacturing" related policies are continuously deepened, promoting the manufacturing industry to upgrade from single-point automation to systematization and digitalization. Low-human-intervention production and stable operation have become important directions for enterprises to reduce costs and increase efficiency.

Gradual emergence of data value

Data such as equipment operating status, process parameters, and production beats are transforming from "passive records" to a production foundation that can be analyzed, traced, and optimized, providing support for subsequent process improvement and management decision-making.

Digital intelligence becomes the evolution direction

At the current stage, enterprises more realize process solidification and collaboration through digital systems; on this basis, technologies such as AI can be further introduced in the future to achieve higher-level prediction, optimization, and decision support.

Building a future-oriented digital coating foundation

Junhe Fastener's zinc-aluminum coating synthesis line, with the design logic of "first connect, then collaborate, and be upgradable," builds a stable and scalable digital intelligence base for enterprises.

Full-dimensional production data collection

The equipment integrates various sensing and data collection modules, which can continuously record coating process parameters (such as coating speed, key process set values) and equipment operating status (such as load, temperature, operating beat), realizing the visualization and traceability of the production process, and providing a true and reliable data foundation for subsequent process optimization and system analysis.

System interconnection to eliminate information islands

The equipment supports docking with factory MES, ERP and other systems, realizing the system linkage of production instruction issuance, status feedback, and process traceability, and promoting the coating link to transform from "independent operation of equipment" to "collaborative operation of the production line."

Stable communication to ensure continuous operation

Through an industrial-grade communication solution, the stable and reliable data transmission between equipment and systems is ensured, meeting the operation needs of continuous production, remote monitoring, and multi-equipment collaboration, and providing a solid guarantee for low-human-intervention production.

Low-human-intervention logistics collaboration

The equipment can be docked with automated logistics units such as AGV and robot handling, supporting automatic loading and unloading of materials and transfer between processes, reducing the frequency of manual participation, and improving the overall production rhythm and operation stability.